Acoem Partners with Leading Heavy-Duty Equipment Manufacturer for Crane Condition Monitoring

Country: China
Application: Industrial Equipment & Port Machinery

EXECUTIVE SUMMARY

From day one, this manufacturer’s cranes are equipped with Acoem’s MV-x monitoring systems, ensuring maximum reliability from the very first operation. With over 250 units installed, real-time diagnostics minimize early-stage failures and improve equipment longevity.

The Challenge

The manufacturer wanted to offer its customers a built-in predictive maintenance solution, without adding complexity. The goals were:

Ensure crane reliability from day one.
Offer condition-based maintenance as an added-value service.
Seamlessly integrate with existing crane control systems.

The Solution

Acoem equipped over 250 cranes with MV-x systems, directly connected to PLC and CMS software via , Modbus TCP/IP for real-time monitoring.
Optimized configuration:

Trolley cross-travel movement – 4 motor-gearboxes
Main hoist & boom – 1 dual motor-gearbox + 1 motor-gearbox

The Results

Proactive maintenance – Early fault detection prevents unplanned downtime.
Optimized performance – Reduced vibration and mechanical stress extend equipment lifespan.
Seamless integration – The solution is natively compatible with existing crane control systems.
Added value for customers – Cranes come pre-equipped with monitoring, ensuring immediate reliability.

The Impact

By integrating Acoem’s technology at the manufacturing stage, this leading OEM has strengthened its competitive edge and enhanced customer trust. The MV-x system is now an industry standard for smart crane monitoring worldwide.