Reliability solutions for the automotive & rail industries

Operational reliability for the mobility industry

In the automotive and rail sectors, reliable operation of production assets and support systems is essential to ensure productivity, energy efficiency and safety. Acoem offers tailored monitoring and diagnostic solutions adapted to high-shock, high-speed and variable-load machinery.

Automotive & Rail reliability

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saved by 1 customer over 5 years

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Of the car manufacturers use predictive maintenance

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datapoints collected daily via scalable OPC-UA based infrastructure for traceability and diagnostics

Why reliability matters in automotive & rail

Unplanned machine failures in stamping presses, machine tools, CNC machines or rolling stock can disrupt production lines, delay deliveries or affect final product quality. Our solutions help detect both electrical and mechanical defects at an early stage — before they impact performance or safety.

Reduce unplanned downtime: Avoid production stops and delays due to mechanical faults
Improve safety: Detect early-stage anomalies that could lead to dangerous malfunctions
Protect capital assets: Extend lifespan of your high-value machinery and rail systems
Maintain process repeatability: Get consistent data even under high vibration and shock loads.

Key Machines & Monitoring Solutions

Stamping presses

Stamping presses operate in extreme shock conditions where traditional monitoring fails. Acoem’s MV-x system captures synchronized data during critical impact phases, ensuring accurate, repeatable diagnostics to prevent failure and maintain productivity.

Machine tools & CNC machines

High-precision machines require high-precision monitoring. Acoem detects early signs of spindle wear, misalignment, or resonance to eliminate vibrations, preserve tolerances, and secure process repeatability. MV-x enables permanent surveillance, while Falcon supports expert on-site analysis.

Painting cabins

In automotive paint shops, airflow stability is key to finish quality. Acoem ensures fan motors and ventilation systems stay in check, detecting imbalance or degradation even in high-temperature or hard-to-reach areas, using a combination of Eagle and Sparrow wireless sensors.

AHUs & rooftop fans (air handling units)

Air Handling Units are essential for both comfort and production control. Acoem monitors their motors and fans wirelessly, identifying mechanical issues like worn belts or imbalance with ease thanks to LoRa connectivity and edge intelligence via the Eagle Edge LoRa sensor.

Cooling towers

Cooling towers work in harsh, humid conditions where failures can cause major thermal inefficiencies. Acoem’s Sparrow sensor delivers continuous and reliable vibration monitoring of motors and gearboxes, helping detect faults early and maintain system performance.

Utilities (compressed Air, hot/chilled water, energy systems)

Auxiliary systems like compressed air or chilled water often hide costly inefficiencies. Acoem monitors pumps, valves, and compressors to detect leaks or abnormal energy use early. Use Falcon for detailed checks, and Sparrow for permanent wireless tracking across your site.

Why choose Acoem?

Multi-technology expertise: vibration, shock, angle sync, edge AI
Industrial-grade wireless solutions for all critical and auxiliary assets
Scalable platforms for both large and small installations
Easy integration into existing maintenance workflows.

Advisor turnkey services

Get actionable insights from Acoem’s global support network. Our certified experts provide real-time recommendations, enabling informed decisions.

Acoem, your partner in automotive & rail reliability
With over 50 years of experience and hundreds of vessels monitored, Acoem is your trusted partner for maximizing maritime asset reliability.

1-year advance warning on critical components like engines and propulsion systems.
Machinery Health Support: Provided certified vibration analysts
Global Support: 24/7 assistance from experts located worldwide.

Key Advantages:

Acoem’s real-time actionable insights, powered by AI and advanced signal processing.
Integration of condition monitoring and shaft alignment solutions, providing customized services for your specific needs.
Unique tools like Shock Finder™ and Smart Anomaly Detection, maximizing monitoring reliability and reducing unexpected failures.

Learn more about Advisor